I would try a fresh install, disable LibreSSL, dont touch anything else (like additional ports etc.) and start with make dvd. If this works then enlarge, if not, there's room to debug.
My guess is that pkg 1.17 installed in your build system breaks this. You can see the failing command with VERBOSE=yes and I suspect that pkg-repo looks for *.pkg files but we still have *.txz files.Not a lot of care was taken by the FreeBSD ecosystem to keep the established system running with anything but cutting edge tools that do produce backwards compatible output, but that's obviously not our worry here since we can't get to that state where it produces anything. Cheers,Franco
There is already a confirmation with similar problem where downgrade helped
Some more logs strange behavior w.r.t file system space. root@limestone:/usr/tools # mount/dev/gpt/rootfs on / (ufs, local, soft-updates)devfs on /dev (devfs)/dev/gpt/efiesp on /boot/efi (msdosfs, local)<below>:/usr/ports on /usr/obj/usr/tools/config/22.1/LibreSSL:amd64/usr/ports (unionfs, local, soft-updates)<below>:/usr/src on /usr/obj/usr/tools/config/22.1/LibreSSL:amd64/usr/src (unionfs, local, soft-updates)devfs on /usr/obj/usr/tools/config/22.1/LibreSSL:amd64/dev (devfs)<below>:/usr/ports on /usr/obj/usr/tools/config/22.1/OpenSSL:amd64/usr/ports (unionfs, local, soft-updates)<below>:/usr/src on /usr/obj/usr/tools/config/22.1/OpenSSL:amd64/usr/src (unionfs, local, soft-updates)devfs on /usr/obj/usr/tools/config/22.1/OpenSSL:amd64/dev (devfs)root@limestone:/usr/tools #root@limestone:/usr/tools #root@limestone:/usr/tools #root@limestone:/usr/tools # df -hFilesystem Size Used Avail Capacity Mounted on/dev/gpt/rootfs 76G 48G 22G 69% /devfs 1.0K 1.0K 0B 100% /dev/dev/gpt/efiesp 32M 878K 31M 3% /boot/efi<below>:/usr/ports 153G 125G 22G 85% /usr/obj/usr/tools/config/22.1/LibreSSL:amd64/usr/ports<below>:/usr/src 153G 125G 22G 85% /usr/obj/usr/tools/config/22.1/LibreSSL:amd64/usr/srcdevfs 1.0K 1.0K 0B 100% /usr/obj/usr/tools/config/22.1/LibreSSL:amd64/dev<below>:/usr/ports 153G 125G 22G 85% /usr/obj/usr/tools/config/22.1/OpenSSL:amd64/usr/ports<below>:/usr/src 153G 125G 22G 85% /usr/obj/usr/tools/config/22.1/OpenSSL:amd64/usr/srcdevfs 1.0K 1.0K 0B 100% /usr/obj/usr/tools/config/22.1/OpenSSL:amd64/devroot@limestone:/usr/tools #