The process is described here: https://docs.opnsense.org/manual/install.html
In principle: -Get a new CF/SD-card (whichever you need, just to keep your old OS and start with a fresh one). - Get a serial to microUSB adapter for the serial console output. Something like (if your computer has a serial interface, otherwise a microUSB-USB-cable should work)https://www.amazon.de/uc232-FTDI-RS232-Kabel-DB9-Stecker-Pinbelegung-uc232-us232-Micro-Micro-USB-male-FT232RL-150cm/dp/B078PF1RN1/ref=sr_1_5/257-5113574-8988614?ie=UTF8&qid=1550573797&sr=8-5&keywords=micro+usb+seriell+kabel- Establish a serial access to your box (putty on windows, e.g. minicom on Linux) - Backup your config.xml (hopefully you have already opnsense on you device. If it's pfsense you might need to be carefull with installing the config.xml to opnsense. Depending on you setup: start with the basics, interfaces, firewall, DHCP etc)- Download fresh opnsense that fits your device (nano image, 386/x64)- Burn image to your fresh card- Import config.xml- Boot device with new memory card and see how it does. If problems arise, boot from old card and report here ;-)
https://opnsense.org/download/serial: USB installer image with live system capabilities running in serial console (115200) mode as MBR boot.nano: a preinstalled serial image for USB sticks, SD or CF cards as MBR boot. These images are 3G in size and automatically adapt to the installed media size after first boot.
https://wiki.opnsense.org/manual/install.html#installation-methodThe easiest method of installation is the USB-memstick installer. If your target platform has a serial interface choose the “serial image. 64-bit and 32-bit install images are provided. The following examples apply to both. If you need to know more about using the serial interface, consult the serial access how-to.Write the image to a USB flash drive (>=1 GB) or an IDE hard disk, either with dd under FreeBSD, HardenedBSD or under Windows with physdiskwrite
Thanks for the heads up about firmware, newsense!It is this thread you are referring to? https://forum.opnsense.org/index.php?topic=4200.0APU is the bios of the device?The specific device I've got is this one: [link] Hardware specs are towards the bottom of the page (but doesn't seem to say much about the board).
https://opnsense.org/download/serial: USB installer image with live system capabilities running in serial console (115200) mode as MBR boot.